Simureal NC-Assess

Simureal is a standalone virtual dry-run and program optimisation solution.

Virtual dry-runs

  • High speed colision detection
  • Near-miss analysis
  • Intersection computation and display
  • HTML report
  • Tubes movement simulation
  • VDR file generation to skip dry-run on machine

Toolpth analysis

  • TCP speed, acceleration, machine axis, TCP roll/yaw angles, …
  • Visualization of toolpath in 3D during machine simulation
  • Full program or ply-by-ply display
  • Color-coded analyses mapped on 3D toolpath
  • Ribbon visualization with IPO markers

Material layup simulation

  • Layup topology rebuild from G-code (feed/cut) and accurate robot paths
  • 3D layup visualization synchronized with machine motions
  • Collision detection with previous plies
  • As-Designed (e.g. CATIA) vs As-Programmed (CADFiber or CATFiber) vs As-Layed (Simureal) comparisons
  • By-To-Fly ratio evaluation
  • Layup defect analyses :
    • steering radius (wrinkles),
    • roller compaction -> bridging, material feed defects
    • gaps/laps
  • Thickness effect: layup plies stacking build-up

Program performance & limits analysis

  • Machine axes travel limits check
  • Speed, acceleration, jerk limits check
  • Global overview of full program with time range zooming
  • Dynamic margins: time % of exceeding limits (speed, acceleration and jerk)

Program Optimization

  1. Plots: machine DOF axis, speed, acceleration, jerk
  2. Plots comparisons
  3. Off-part motions
  4. TCP speed variation
  5. Less productive courses e.g. tangency extension toolpath optimization
  6. Data export (.csv)

Get in touch with Coriolis

Feel free to contact us to discuss you composite part automation project. We’re here to help you, every step of the way from the design until the manufacturing.